...:::... FLOORMATE 500 For Heavy Loaded Floors ...:::...





For the floors with high-pressure resistance carrying heavy weights (cold storage houses, car parking spaces, floorings of industrial facilities etc.) and for applications for foundations.


- After the application of grocement for the floors built on the base of industrial facilities, water insulation is applied on the grocement.

- Floormate* 500 boards are placed on the water insulation system and polyethylene folio separating layer is laid on top and rigger floor cement is poured. For the car parking space and cool house applications after water insulation system is established (if necessary), Floormate 500 boards are laid on the floor concrete at appropriate thickness offset tingly. As the separating layer polyethylene folio is placed and rigger floor cement of thickness appropriate to the load is applied.


1) Floor cement
2) Floormate* 200 thermal insulation board
3) Separation layer, poly-ethylene folio
4) Mortar
5) Floor covering or alum layer


- Floormate* 500 possesses high resistance qualities against pressure loads and stretching over time. For that reason, it doesn't cause damage to the materials used for lining.

- Since the pressure resistance is high it reduces cost for linings of the type similar to mosaics.

- The water repent ionic quality of the product enables protection of the specifications relating to thermal resistance for possible incidents and prevention of occurrence of damage likely to happen over time especially for applications of structural insulation, heating and cold storage houses.

- For the load carrying floors the boards of Floormate 500 do not require additional layers for the even distribution of the loads, reduces thickness requirements for the rigger floor concrete.



MATERIALS FOR THERMAL RESISTANCE (TS 11989 compatible TSE standards). The cap less porous polystyrene - extruded foam XPS boards used for the flooring carrying weights must definitely have armored (binded) surfaces (TSE 825 standards, article number of attachment number 5 of the official gazette numbered and dated 23725 and June 14, 1999).

RATE OF THERMAL CONDUCTIVITY (LAMDA). It must not be larger than 0.027 W/m.K after aging at 10 C for 90 days.

DENSITY. Must not be at lower than 40 kg/m3 density.

PRESSURE RESISTANCE. Must not be lower than 500 kPa (TSE 11989, class C5).

STRECH RESISTANCE. It must not be lower than 180 kPa. (This value can be defined as the load at its maximum, which the material can carry for 50 years on a continuous basis under a deformation of up to 2 %. Also, as the load for statically calculations 180 kPa should be taken as basis instead of 500 kPa).

WATER ABSORBTION. The water absorption rate for prolonged periods using full dipping method must not exceed 0.2 % in volume.

WATER ABSORBTION WITH DIFFUSION OVER LONG PERIODS. The rate of water absorption with diffusion over long periods must not exceed 1 % in volume.

FROST THAW. The rate of water absorption using freeze thaw method must not exceed 0.2 % in volume. Also, the reduction in pressure resistance as the result of freeze thaw test must not exceed 2 % (the rate of 10 % as the standard is the upper limit).

WATER VAPOUR DIFFUSION RESISTANCE. It must be in between 100 and 200.

a) Change of dimensions in the length and the width must be zero at 60 C and 90 % relative humidity.
b) Change in dimensions must not exceed 2 % under 20-kPa stresses and at a temperature of 80 C.
c) Must not exceed 2 % under 40-kPa stresses and at a temperature of 70 C.

RESISTANCE TO FIRE. Must pass the B2 test first, then must be proven that it has passed B1 class by applying furnace tests and that it has not been dripping. Besides the documents obtained from TSE there must also be certificates granted by the test institutes in Germany.

CAPILARITY. Must be zero.

SPECIFICATIONS OF THE SURFACE. Must be armored (binding).

LENGTH, WIDTH, DEVIATION FROM THE SET SQUARE, SURFACE PLAIN, THICKNESS. Must be in conformity of the tolerances under the TS 11989 standards.

SIDE PROFILES. Tongued side profiles would prevent the work of heat bridges.


* Trademark of Dow Chemical Company.



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